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Asphalt Drum Mix Plant Asphalt Drum Mix Plant
Mobile Drum Mix Plant Mobile Drum Mix Plant
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Mobile Drum Mix Plant

Our Mobile Drum Mix Plant is precisely manufactured under the supervision of professional experts of this domain. We offer latest technology based manufactured machine modeled with specifications as per the requirements of our clients. Quality, reliability, excellent performance, durability at a reasonable price is our specialty. We are India’s chief Mobile Drum Mix Plant Manufacturer. We as the chiefMobile Drum Mix Plant Exporter, export them to the nations such as Oman, Qatar, Saudi Arabia, Malaysia, Kenya and South Africa.

 
Mobile Asphalt Plant Manufacturer in India Mobile Asphalt Plant Supplier in Gujarat Mobile drum Mix Plant Exporter in Ahmedabad
 
AVAILABLE MODELS
Model    MDM - 25 MDM - 45 MDM - 50 MDM - 50 MDM - 100
Capacity 25 - 30 TPH 40 - 60 TPH 60 - 90 TPH 90 - 120 TPH 120 - 150 TPH
 
ABOUT MOBILE ASPHALT DRUM MIX PLANT
  • Mobile Asphalt Drum Mix Plant is manufactured according to the latest technology and is available at a reasonable price.
  • The Portable units include Trailor Mounted/ Tractor Mounted and are trouble-free to move from one Job site to another site and the plant can be swiftly set-up for operation at a new site in a matter of few hours.
  • Absolutely accomplish the tasks of contractors managing small projects such as village road, parking lots and PMGSY Works. It is also is appropriate for secondary roads, mostly in the rural areas.
  • Cranes are not essential for setting up as the Plant is self-sufficient with cables to interconnect the units. These cables can be quickly plugged into receptacles of the different units.
  • The output of Plant is up to 150 tons of hot mix asphalt product per hour.
SALIENT FEATURES
  • Trouble-free Operation
  • Least Maintenance needed
  • Designed according to the International Market trend.
  • Perfect Drying and Homogeneous Mixing of Aggregate available.
  • Modular Design for Compartmentalized Transportation.
  • Perfect Asphalt Coating Fuel Consumption is very low
  • Low Dust discharge
  • absolutely pre-wired
  • No Civil Work is mandatory
Mobility System for Mobile Drum Mix Plant:
  • All Units are well mounted in chassis entirely with Axles, Wheel Hubs and Tow Bar
  • Pre-wired with cables, socket, plugs, junction box to inter-connect the units
Mobile Drum Mix Plant consists of the following Items:
MOBILE COLD AGGREGATE FEEDER UNIT

The hoppers have slopes for continual discharge or dust. The hoppers are fixed with vibratory motor to let a free flow of the discharge. Each Hopper has a flexible opening door that chooses the discharge quantity for the materials capacity in the outlet as per the specific weight of materials.
The total capacity can be amplified or reduced without changing the current setting in the master control.

VIBRATING SCREEN

The vibratory screen is fixed at the end of cold aggregate feeder eliminates outsized materials.

SLINGER (COLD) CONVEYOR

Slinger Conveyor feeds the cold aggregate into the Dryer Drum. The slinger (cold) conveyor is mounted with an incessant electronic belt weighing system for weighing the flow of aggregates in tons per hour. It is synchronized with a computer to ensure precise weighing of bitumen and filler.

THERMO DRUM UNIT - DRUM MECHANICS

The 40 – 150 TPH plants are provided with cradie type drum drive. It needs very low maintenance. The auto lubrication system lubricates the chain drive properly & sufficiently to have a smooth functioning. An optional four wheel friction drive, which is a standard on the 150 TPH and higher models is also available. It has specially treated sprockets, thrust wheels, trunnion rings and trunnion rollers that are engineered with accuracy for perfect and trouble-free dryer drum rotation to guarantee unimpeded productivity.

THERMO DRUM

Our thermo drum is produced with the help of persistent R & D and latest technology. This unit has a triple heat transfer system for full transfer of heat to the aggregates with the aid of conduction, convection as well as radiation techniques. The elite flight design ensured total heat transfer, thorough mixing & coating, lesser emissions in addition to prevention of bitumen oxidation.

DRYER AUTO BURNER

Thermo-Drum Burner the most important part of the whole system has high performance, trouble-free serviceability and many other important features.

  • Two stage High & low
  • Capacity to minimize the moisture up to 0.5% and attain 180 Deg. Celsius for aggregate.
  • Can utilize LDO / FO / Diesel as fuel.
  • Nozzle cleaning is feasible while operation.
  • Operation is absolutely automatic
BITUMEN HEATING & FUEL STORAGE TANKS

The double walled tank is entirely insulated and set with distinct high-pressure electronic burner for heating the Asphalt. The control unit measures and sprays the essential quantity of bitumen at precise temperature. The positive displacement jacketed Asphalt pump coupled with reduction gearbox and variable speed motor is offered with hot oil circulating system.
Each and every pipeline transporting Asphalt is hot oil jacketed and is entirely insulated with asbestos tape.

    • External insulation is provided with ceramic wool and is enclosed with an appropriate thick sheet.
    • A tested tube case for diathermic oil circulation.
    • Thermic dust, manhole, lifting hooks, breather pipe are given
    • Electronic high-pressure as well as jet burner
    • Heavy duty jacketed Asphalt pump
    • Thermometers.
FILLER UNIT

An extensive range of filler storage and feeding solutions are customized as per the requirements of our customers. A computerized synchronized metering system with speed adju stment facility assures correct proportion of mixing.

LOAD OUT CONVEYOR WITH GOB HOPPER

The automatic Hydraulic surge storage hopper assist in transferring the hot material mixture from mixture drum, brought by an inclined hot conveyer belt, into the Truck. Anti-segregation gob hopper with high temperature conveyor is employed for discharging the mixture into waiting dumpers / trucks. The Hopper has a hydraulic cylinder as well as hinged doors for its opening and closing. A hydraulic power pack eases the operation of the hopper, along with the hosepipe connections mounted separately.

CONTROL PANEL WITH CABIN
CONTROLS

This plant has a centralized control panel and Insulated & air conditioned Control Cabin that has a Micro Controller Based Control Panel with suitable Software to control the whole plant. All controls are offered in the control panel which incorporates the motor control center circuit breakers. The control panel has automatic burner controls, Aggregate and Asphalt Blending Controls, Motor controls, Feeder Bin Controls and Electric Switchgear. The factors like temperature of bitumen-hot mixture, exhaust gases and aggregate weight, asphalt percentage, hot mix material weight etc. are displayed on the control panel. It is equipped with safety features like Single Phasing, Overload, fuses, Sequence Interlock etc. Load wise data can be printed with the printer in the panel.

POLLUTION CONTROL \DEVICES (OPTIONAL)
WATER TYPE – Wet Dust Collectors

It is a highly competent wet dust collector. It maintains the critical environmental standards in the required areas. The incredible turbulence type venture design aids in trapping and keeping the dust laden exhaust gas perfectly. A Large stainless steel spray nozzles provide clog free operation as well as takes care of least water make-up requirements. The alterable venture throat allows fine tuning to obtain the best cleaning as per the specific plant operating requirements.

BAG HOUSE TYPE - Wet Dust Collectors

Bag house type dust collector is well treated with Meta aramid filter elements designed exclusively for asphalt usage. This no maintenance design causes emissions less than 50 mg/Nm3; perfect to match the International pollution control norms.

TECHNICAL SPECIFICATION

MODEL

MDM - 45

MDM - 50

MDM - 60

MDM - 100

CAPACITY

(40 - 60 TPH)

(60 - 90 TPH)

(90 - 120 TPH)

(120 - 150 TPH)

Mobile Cold Aggregate Bin Feeder Unit

No. of Bins

4

4

4

4

Total Storage Capacity (Heaped Form)

100 Tones

120 Tones

150 Tones

200 Tones

Auxiliary Drive Motor

1.5 k watt

1.5 k watt

2.2 k watt

2.2 k watt

Auxiliary Conveyor Belt Size

450 mm width * 3 ply

450 mm width * 3 ply

450 mm width * 3 ply

450 mm width * 3 ply

Gathering Conveyor Drive Motor

3.7 k watt

3.7 k watt

5.5 k watt

5.5 k watt

Gathering Conveyor Belt Size

600 mm width * 3 ply

600 mm width * 3 ply

600 mm width * 3 ply

600 mm width * 3 ply

Bin Vibrator

0.75 k watt

.75 k watt

0.75 k watt

0.75 k watt

Vibratory Screen

Drive Motor

0.75 k watt

0.75 k watt

0.75 k watt

0.75 k watt

Wire Mesh

900 mm * 1300 mm

900 mm * 1300 mm

900 mm * 1300 mm

900 mm * 1300 mm

Screening Area

45 mm * 45 mm

45 mm * 45 mm

45 mm * 45 mm

45 mm * 45 mm

Slinger Conveyor

Conveyor Drive Motor

3.7 k watt

3.7 k watt

5.5 k watt

5.5 k watt

Conveyor Belt Size

500 mm width * 3 ply

500 mm width * 3 ply

600 mm width * 3 ply

600 mm width * 3 ply

Mobile Thermo Drum Unit

Dryer - Diameter

1200 mm

1500 mm

1800 mm

1800 mm

Dryer - Length

6250 mm

6750 mm

7000 mm

8000 mm

Glass wool Insulation

50 mm

50 mm

50 mm

50 mm

Drive Type

Cradle Type Chain Drive

Cradle Type Chain Drive

Cradle Type Chain Drive

4 WD Friction Drive

Drive Motor

15 k watt

18.5 k watt

30 k watt

45 k watt

Exhauster

15 k watt

18.5 k watt

30 k watt

45 k watt

Multi Clone Primary Dust Collector

No. of Cons

10

15

21

21

Dust Screw Drive Motors

0.75 k watt

0.75 k watt

1.5 k watt

1. 5 k watt

Dryer Burner

Burner Capacity

350 LPH

550 LPH

750 LPH

1100 LPH

High Pressure Burner Type

Fully Automatic Dual Stage

Fully Automatic Dual Stage

Fully Automatic Dual Stage

Fully Automatic Dual Stage

Fuel Type

Diesel

Diesel

Diesel

Diesel

Blower Motor

3.7 k watt

5.5 k watt

11 k watt

15 k watt

Burner Pumping Station Motor

1.1 k watt

2.2 k watt

5.5 k watt

5.5 k watt

Mobile Bitumen Tank ( U - Shape & Completely Insulated )

Tank Capacity

15 Tons

20 Tons

20 Tons - 2 Nos.

25 Tons - 2 Nos.

Bitumen Drive Motor

3.7 k watt

3.7 k watt

5.5 k watt

5.5 k watt

Heating System

Direct Heating

Direct Heating

Direct Heating

Direct Heating

Fuel Storage Tank

Tank Capacity

3000 Liters

3000 Liters

5000 Liters

8000 Liters

Load Out Conveyor

Conveyor Drive Motor

3.7 k watt

3.7 k watt

5.5 k watt

5.5 k watt

Heat Resistant Conveyor Belt

HR 600 mm width * 3 ply

HR 600 mm width * 3 ply

HR 600 mm width * 3 ply

HR 600 mm width * 3 ply

Hopper Capacity

1.0 Ton

1.0 Ton

1.5 Ton

2.0 Ton

Hydraulic Power Pack Motor

2.2 k watt

2.2 k watt

3.7 k watt

3.7 k watt

Mineral Filler Unit

Drive Motor

0.75 k watt

0.75 k watt

0.75 k watt

0.75 k watt

Drive Gear Box

Heavy Duty Worm Gear

Heavy Duty Worm Gear

Heavy Duty Worm Gear

Heavy Duty Worm Gear

Rotary Valve

150 mm

150 mm

150 mm

150 mm

Hopper Capacity

1.0 Ton

1.0 Ton

1.0 Ton

1.0 Ton

Air Compressor

5.5 k watt

5.5 k watt

5.5 k watt

5.5 k watt

Recommended Gen Set

100 KVA

125 KVA

182 KVA

250 KVA

Open Land Requirement

35 Miters * 35 Miters

40 Miters * 40 Miters

45 Miters * 45 Miters

50 Miters * 50 Miters

Pollution Control Unit (Optional)

Type

Dust

Wet Dust Type Collector

Extreme Turbulence Venture

Less than 150 mg/m3

Bag House Type Filter

Reverse Air Flow Type

Less than 50mg/m3

 

Capacity offered is over 150 TPH on request.

Accessories mentioned are optional however are available as a part of standard supply.

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