We are one of the leading producers of Asphalt Drum Mix Plant. Since wemake use of high quality raw materials and latest technology for the manufacturing of our plant, it performs excellently & and has high life expectancy. Easy installation, cost-efficiency and energy-efficiency are few admirable features of our plant. We offer diverse models of this machine such as:

  • Asphalt Drum Mix Plant 60 Tph
  • Asphalt Drum Mix Plant 80 Tph
  • Asphalt Drum Mix Plant 90 Tph
  • Asphalt Drum Mix Plant 100 Tph
  • Asphalt Drum Mix Plant 120 Tph

The special features of our asphalt drum mix plant include:

  • Least mantenance is needed
  • Trouble-free operation
  • Designing as per International market standards
  • Modern Drum Mix Technology
  • High output
  • Portable
  • Dust emissions are minimal
  • proper & rapid drying facility
  • Homogenized mixing
  • Modular Design for containerized transportation
  • Perfect Asphalt Coating
  • Energy-efficient
  • Accurate quality control
  • Total Automatic & Computerized Control Panel
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Model DM – 45 DM – 50 DM – 60 DM – 100
Capacity 40 – 60 TPH 60 – 90 TPH 90 – 120 TPH 120 – 150 TPH

Our Asphalt Drum Mix Plant is comprised of the following units

COLD AGGREGATE FEEDER UNIT

For continuous discharge without formation of bridge the hoppers are provided with slopers. The first bin takes care of the tiny sized aggregate or dust. It is attached with vibratory motor hence the flow is free. Each hopper has an adjustable opening door that regulate as per the discharge weight of materials.

The material is eliminated from the hoppers by extracting conveyor driven by the motor that can be preset & varied. The worm gear boxes assist the increase or decrease the amount of the material produced according to the requirement of the mixing formula. The overall capacity can be enhanced without altering the current settings.

SINGLE DECK VIBRATING SCREEN

Vibratory screen attached at the end of cold aggregate feeder effortlessly eliminates the outsized materials.

SLINGER (COLD) CONVEYOR

Slinger Conveyor feeds the cold aggregate into the Dryer Drum. The slinger (cold) conveyor is mounted with an incessant electronic belt weighing system for weighing the flow of aggregates in tons per hour. It is synchronized with a computer to ensure precise weighing of bitumen and filler.

THERMO DRUM UNIT – DRUM MECHANICS

The 40 – 150 TPH plants are provided with cradie type drum drive. It needs very low maintenance. The auto lubrication system lubricates the chain drive properly & sufficiently to have a smooth functioning. An optional four wheel friction drive, which is a standard on the 150 TPH and higher models is also available. It has specially treated sprockets, thrust wheels, trunnion rings and trunnion rollers that are engineered with accuracy for perfect and trouble-free dryer drum rotation to guarantee unimpeded productivity.

THERMO DRUM

Our thermo drum is produced with the help of persistent R & D and latest technology. This unit has a triple heat transfer system for full transfer of heat to the aggregates with the aid of conduction, convection as well as radiation techniques. The elite flight design ensured total heat transfer, thorough mixing & coating, lesser emissions in addition to prevention of bitumen oxidation.

DRYER AUTO BURNER

Thermo-Drum Burner the most important part of the whole system has high performance, trouble-free serviceability and many other important features.

  • Two stage High & low
  • Capacity to minimize the moisture up to 0.5% and attain 180 Deg. Celsius for aggregate.
  • Can utilize LDO / FO / Diesel as fuel.
  • Nozzle cleaning is feasible while operation.
  • Operation is absolutely automatic

BITUMEN HEATING & FUEL STORAGE TANKS

The double walled tank is entirely insulated and set with distinct high-pressure electronic burner for heating the Asphalt. The control unit measures and sprays the essential quantity of bitumen at precise temperature. The positive displacement jacketed Asphalt pump coupled with reduction gearbox and variable speed motor is offered with hot oil circulating system.

Each and every pipeline transporting Asphalt is hot oil jacketed and is entirely insulated with asbestos tape.

  • External insulation is provided with ceramic wool and is enclosed with an appropriate thick sheet.
  • A tested tube case for diathermic oil circulation.
  • Thermic dust, manhole, lifting hooks, breather pipe are given
  • Electronic high-pressure as well as jet burner
  • Heavy duty jacketed Asphalt pump
  • Thermometers.

FILLER UNIT

An extensive range of filler storage and feeding solutions are customized as per the requirements of our customers. A computerized synchronized metering system with speed adjustment facility assures correct proportion of mixing.

LOAD OUT CONVEYOR WITH GOB HOPPER

The automatic Hydraulic surge storage hopper assist in transferring the hot material mixture from mixture drum, brought by an inclined hot conveyer belt, into the Truck. Anti-segregation gob hopper with high temperature conveyor is employed for discharging the mixture into waiting dumpers / trucks. The Hopper has a hydraulic cylinder as well as hinged doors for its opening and closing. A hydraulic power pack eases the operation of the hopper, along with the hosepipe connections mounted separately.

CONTROL PANEL WITH CABIN

Controls

This plant has a centralized control panel and Insulated & air conditioned Control Cabin that has a Micro Controller Based Control Panel with suitable Software to control the whole plant. All controls are offered in the control panel which incorporates the motor control center circuit breakers. The control panel has automatic burner controls, Aggregate and Asphalt Blending Controls, Motor controls, Feeder Bin Controls and Electric Switchgear. The factors like temperature of bitumen-hot mixture, exhaust gases and aggregate weight, asphalt percentage, hot mix material weight etc. are displayed on the control panel. It is equipped with safety features like Single Phasing, Overload, fuses, Sequence Interlock etc. Load wise data can be printed with the printer in the panel.

POLLUTION CONTROL DEVICES (OPTIONAL)

WATER TYPE – Wet Dust Collectors

It is a highly competent wet dust collector. It maintains the critical environmental standards in the required areas. The incredible turbulence type venture design aids in trapping and keeping the dust laden exhaust gas perfectly. A Large stainless steel spray nozzles provide clog free operation as well as takes care of least water make-up requirements. The alterable venture throat allows fine tuning to obtain the best cleaning as per the specific plant operating requirements.

BAG HOUSE TYPE – Wet Dust Collectors

Bag house type dust collector is well treated with Meta aramid filter elements designed exclusively for asphalt usage. This no maintenance design causes emissions less than 50 mg/Nm3; perfect to match the International pollution control norms.

TECHNICAL SPECIFICATION

MODEL DM – 45 DM – 50 DM – 60 DM – 100
CAPACITY (40-60 TPH) (60-90 TPH) (90-120 TPH) (120-150 PH)
Cold Aggregate Bin Feeder Unit
No. of Bins 4 4 4 4
Total Storage Capacity (Heaped Form) 100 Tones 120 Tones 150 Tones 200 Tones
Auxiliary Drive Motor 1.5 k watt 1.5 k watt 2.2 k watt 2.2 k watt
Auxiliary Conveyor Belt Size 450 mm width * 3 ply 450 mm width * 3 ply 450 mm width * 3 ply 450 mm width * 3 ply
Gathering Conveyor Drive Motor 3.7 k watt 3.7 k watt 5.5 k watt 5.5 k watt
Gathering Conveyor Belt Size 600 mm width * 3 ply 600 mm width * 3 ply 600 mm width * 3 ply 600 mm width * 3 ply
Bin Vibrator 0.75 k watt .75 k watt 0.75 k watt 0.75 k watt
Vibratory Screen
Drive Motor 0.75 k watt 0.75 k watt 0.75 k watt 0.75 k watt
Wire Mesh 900 mm * 1300 mm 900 mm * 1300 mm 900 mm * 1300 mm 900 mm * 1300 mm
Screening Area 45 mm * 45 mm 45 mm * 45 mm 45 mm * 45 mm 45 mm * 45 mm
Slinger Conveyor
Conveyor Drive Motor 3.7 k watt 3.7 k watt 5.5 k watt 5.5 k watt
Conveyor Belt Size 500 mm width * 3 ply 500 mm width * 3 ply 600 mm width * 3 ply 600 mm width * 3 ply
Thermo Drum Unit
Dryer – Diameter 1200 mm 1500 mm 1800 mm 1800 mm
Dryer – Length 6250 mm 6750 mm 7000 mm 8000 mm
Glass wool Insulation 50 mm 50 mm 50 mm 50 mm
Drive Type Cradle Type Chain Drive Cradle Type Chain Drive Cradle Type Chain Drive 4 WD Friction Drive
Drive Motor 15 k watt 18.5 k watt 30 k watt 45 k watt
Exhauster 15 k watt 18.5 k watt 30 k watt 45 k watt
Multi Clone Primary Dust Collector
No. of Cons 10 15 21 21
Dust Screw Drive Motors 0.75 k watt 0.75 k watt 1.5 k watt 1. 5 k watt
Dryer Burner
Burner Capacity 350 LPH 550 LPH 750 LPH 1100 LPH
High Pressure Burner Type Fully Automatic Dual Stage Fully Automatic Dual Stage Fully Automatic Dual Stage Fully Automatic Dual Stage
Fuel Type Diesel Diesel Diesel Diesel
Blower Motor 3.7 k watt 5.5 k watt 11 k watt 15 k watt
Burner Pumping Station Motor 1.1 k watt 2.2 k watt 5.5 k watt 5.5 k watt
Bitumen Tank ( U – Shape & Completely Insulated )
Tank Capacity 15 Tons 20 Tons 20 Tons – 2 Nos. 25 Tons – 2 Nos.
Bitumen Drive Motor 3.7 k watt 3.7 k watt 5.5 k watt 5.5 k watt
Heating System Direct Heating Direct Heating Direct Heating Direct Heating
Fuel Storage Tank
Tank Capacity 3000 Liters 3000 Liters 5000 Liters 8000 Liters
Load Out Conveyor
Conveyor Drive Motor 3.7 k watt 3.7 k watt 5.5 k watt 5.5 k watt
Heat Resistant Conveyor Belt HR 600 mm width * 3 ply HR 600 mm width * 3 ply HR 600 mm width * 3 ply HR 600 mm width * 3 ply
Hopper Capacity 1.0 Ton 1.0 Ton 1.5 Ton 2.0 Ton
Hydraulic Power Pack Motor 2.2 k watt 2.2 k watt 3.7 k watt 3.7 k watt
Mineral Filler Unit
Drive Motor 0.75 k watt 0.75 k watt 0.75 k watt 0.75 k watt
Drive Gear Box Heavy Duty Worm Gear Heavy Duty Worm Gear Heavy Duty Worm Gear Heavy Duty Worm Gear
Rotary Valve 150 mm 150 mm 150 mm 150 mm
Hopper Capacity 1.0 Ton 1.0 Ton 1.0 Ton 1.0 Ton
Air Compressor 5.5 k watt 5.5 k watt 5.5 k watt 5.5 k watt
Recommended Gen Set 100 KVA 125 KVA 182 KVA 250 KVA
Open Land Requirement 35 Miters * 35 Miters 40 Miters * 40 Miters 45 Miters * 45 Miters 50 Miters * 50 Miters
Pollution Control Unit (Optional) Type Dust
Wet Dust Type Collector Extreme Turbulence Venture Less than 150 mg/m3
Bag House Type Filter Reverse Air Flow Type Less than 50mg/m3

Accessories mentioned are optional. However they are the parts of standard supply.

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