We are mobile drum mix plant manufacturer and supplier in India
Our Mobile Drum Mix Plant is precisely manufactured under the supervision of professional experts of this domain. We offer latest technology based manufactured machine modeled with specifications as per the requirements of our clients. Quality, reliability, excellent performance, durability at a reasonable price is our specialty. We are India’s chief Mobile Drum Mix Plant Manufacturer. We as the chief Mobile Drum Mix Plant Exporter, export them to the nations such as Oman, Qatar, Saudi Arabia, Malaysia, Kenya, and South Africa.
- Mobile Asphalt Drum Mix Plant is manufactured according to the latest technology and is available at a reasonable price.
- The Portable units include Trailor Mounted/ Tractor Mounted and are trouble-free to move from one Job site to another site and the plant can be swiftly set-up for operation at a new site in a matter of few hours.
- Absolutely accomplish the tasks of contractors managing small projects such as village road, parking lots and PMGSY Works. It is also is appropriate for secondary roads, mostly in the rural areas.
- Cranes are not essential for setting up as the Plant is self-sufficient with cables to interconnect the units. These cables can be quickly plugged into receptacles of the different units.
- The output of Plant is up to 150 tons of hot mix asphalt product per hour.
MODEL | MDM – 25 | MDM – 45 | MDM – 50 | MDM – 50 | MDM – 100 |
---|---|---|---|---|---|
CAPACITY | 25 – 30 TPH | 40 – 60 TPH | 60 – 90 TPH | 90 – 120 TPH | 120 – 150 TPH |
- SALIENT FEATURES
- Trouble-free Operation
- Least Maintenance needed
- Low Dust discharge
- Absolutely pre-wired
- No Civil Work is mandatory
- Designed according to the International Market trend.
- Modular Design for Compartmentalized Transportation.
- Perfect Drying and Homogeneous Mixing of Aggregate available.
Mobility System for Mobile Drum Mix Plant
- All Units are well mounted in chassis entirely with Axles, Wheel Hubs and Tow Bar
- Pre-wired with cables, socket, plugs, junction box to inter-connect the units
Mobile Cold Aggregate Feeder Unit
The hoppers have slopes for continual discharge or dust. The hoppers are fixed with vibratory motor to let a free flow of the discharge. Each Hopper has a flexible opening door that chooses the discharge quantity for the materials capacity in the outlet as per the specific weight of materials.
The total capacity can be amplified or reduced without changing the current setting in the master control.
Vibrating Screen
Slinger (Cold) Conveyor
Slinger Conveyor feeds the cold aggregate into the Dryer Drum. The slinger (cold) conveyor is mounted with an incessant electronic belt weighing system for weighing the flow of aggregates in tons per hour. It is synchronized with a computer to ensure precise weighing of bitumen and filler.
Thermo Drum Unit - Drum Mechanics
Thermo Drum
Dryer Auto Burner
- Two stage High & low
- Capacity to minimize the moisture up to 0.5% and attain 180 Deg. Celsius for aggregate.
- Can utilize LDO / FO / Diesel as fuel.
- Nozzle cleaning is feasible while operation.
- Operation is absolutely automatic
Bitumen Heating & Fuel Storage Tanks
- External insulation is provided with ceramic wool and is enclosed with an appropriate thick sheet.
- A tested tube case for diathermic oil circulation.
- Thermic dust, manhole, lifting hooks, breather pipe are given
- Electronic high-pressure as well as jet burner
- Heavy duty jacketed Asphalt pump
Filler unit
LOAD OUT CONVEYOR WITH GOB HOPPER
The automatic Hydraulic surge storage hopper assist in transferring the hot material mixture from mixture drum, brought by an inclined hot conveyer belt, into the Truck. Anti-segregation gob hopper with high temperature conveyor is employed for discharging the mixture into waiting dumpers / trucks. The Hopper has a hydraulic cylinder as well as hinged doors for its opening and closing. A hydraulic power pack eases the operation of the hopper, along with the hosepipe connections mounted separately.
CONTROL PANEL WITH CABIN
This plant has a centralized control panel and Insulated & air conditioned Control Cabin that has a Micro Controller Based Control Panel with suitable Software to control the whole plant. All controls are offered in the control panel which incorporates the motor control center circuit breakers. The control panel has automatic burner controls, Aggregate and Asphalt Blending Controls, Motor controls, Feeder Bin Controls and Electric Switchgear. The factors like temperature of bitumen-hot mixture, exhaust gases and aggregate weight, asphalt percentage, hot mix material weight etc. are displayed on the control panel. It is equipped with safety features like Single Phasing, Overload, fuses, Sequence Interlock etc. Load wise data can be printed with the printer in the panel.
POLLUTION CONTROL \ DEVICES (OPTIONAL)
It is a highly competent wet dust collector. It maintains the critical environmental standards in the required areas. The incredible turbulence type venture design aids in trapping and keeping the dust laden exhaust gas perfectly. A Large stainless steel spray nozzles provide clog free operation as well as takes care of least water make-up requirements. The alterable venture throat allows fine tuning to obtain the best cleaning as per the specific plant operating requirements.
BAG HOUSE TYPE – Wet Dust Collectors
Bag house type dust collector is well treated with Meta aramid filter elements designed exclusively for asphalt usage. This no maintenance design causes emissions less than 50 mg/Nm3 perfect to match the International pollution control norms.
Capacity offered is over 150 TPH on request.
Accessories mentioned are optional however are available as a part of standard supply.
MODEL | MDM – 45 | MDM – 50 | MDM – 60 | MDM – 100 |
---|---|---|---|---|
CAPACITY | 40 – 60 TPH | 60 – 90 TPH | 90 – 120 TPH | 120 – 150 TPH |
Mobile Cold Aggregate Bin Feeder Unit | ||||
No. of Bins | 4 | 4 | 4 | 4 |
Total Storage Capacity (Heaped Form) | 100 Tones | 120 Tones | 150 Tones | 200 Tones |
Auxiliary Conveyor Belt Size | 450 mm width * 3 ply | 450 mm width * 3 ply | 450 mm width * 3 ply | 450 mm width * 3 ply |
Auxiliary Drive Motor | 1.5 k watt | 1.5 k watt | 2.2 k watt | 2.2 k watt |
Gathering Conveyor Drive Motor | 3.7 k watt | 3.7 k watt | 5.5 k watt | 5.5 k watt |
Gathering Conveyor Belt Size | 600 mm width * 3 ply | 600 mm width * 3 ply | 600 mm width * 3 ply | 600 mm width * 3 ply |
Bin Vibrator | 0.75 k watt | 0.75 k watt | 0.75 k watt | 0.75 k watt |
Vibratory Screen | ||||
Drive Motor | 0.75 k watt | 0.75 k watt | 0.75 k watt | 0.75 k watt |
Wire Mesh | 900 mm * 1300 mm | 900 mm * 1300 mm | 900 mm * 1300 mm | 900 mm * 1300 mm |
Screening Area | 45 mm * 45 mm | 45 mm * 45 mm | 45 mm * 45 mm | 45 mm * 45 mm |
Slinger Conveyor | ||||
Conveyor Drive Motor | 3.7 k watt | 3.7 k watt | 5.5 k watt | 5.5 k watt |
Conveyor Belt Size | 500 mm width * 3 ply | 500 mm width * 3 ply | 600 mm width * 3 ply | 600 mm width * 3 ply |
Mobile Thermo Drum Unit | ||||
Dryer – Diameter | 1200 mm | 1500 mm | 1800 mm | 1800 mm |
Dryer – Length | 6250 mm | 6750 mm | 7000 mm | 8000 mm |
Glass wool Insulation | 50 mm | 50 mm | 50 mm | 50 mm |
Drive Type | Cradle Type Chain Drive | Cradle Type Chain Drive | Cradle Type Chain Drive | 4 WD Friction Drive |
Drive Motor | 15 k watt | 18.5 k watt | 30 k watt | 45 k watt |
Exhauster | 15 k watt | 18.5 k watt | 30 k watt | 45 k watt |
Multi Clone Primary Dust Collector | ||||
No. of Cons | 10 | 15 | 21 | 21 |
Dust Screw Drive Motors | 0.75 k watt | 0.75 k watt | 1.5 k watt | 1.5 k watt |
Dryer Burner | ||||
Burner Capacity | 350 LPH | 550 LPH | 750 LPH | 1100 LPH |
High Pressure Burner Type /strong> | Fully Automatic Dual Stage | Fully Automatic Dual Stage | Fully Automatic Dual Stage | Fully Automatic Dual Stage |
Fuel Type | Diesel | Diesel | Diesel | Diesel |
Blower Motor | 3.7 k watt | 5.5 k watt | 11 k watt | 15 k watt |
Burner Pumping Station Motor | 1.1 k watt | 2.2 k watt | 5.5 k watt | 5.5 k watt |
Mobile Bitumen Tank ( U – Shape & Completely Insulated ) | ||||
Tank Capacity | 15 Tons | 20 Tons | 20 Tons – 2 Nos. | 25 Tons – 2 Nos. |
Bitumen Drive Motor | 3.7 k watt | 3.7 k watt | 5.5 k watt | 5.5 k watt |
Heating System | Direct Heating | Direct Heating | Direct Heating | Direct Heating |
Fuel Storage Tank | ||||
Tank Capacity | 3000 Liters | 3000 Liters | 5000 Liters | 5000 Liters |
Load Out Conveyor | ||||
Conveyor Drive Motor | 3.7 k watt | 3.7 k watt | 5.5 k watt | 5.5 k watt |
Heat Resistant Conveyor Belt | HR 600 mm width * 3 ply | HR 600 mm width * 3 ply | HR 600 mm width * 3 ply | HR 600 mm width * 3 ply |
Hopper Capacity | 1.0 Ton | 1.0 Ton | 1.5 Ton | 2.0 Ton |
Hydraulic Power Pack Motor | 2.2 k watt | 2.2 k watt | 3.7 k watt | 3.7 k watt |
Mineral Filler Unit | ||||
Drive Motor | 0.75 k watt | 0.75 k watt | 0.75 k watt | 0.75 k watt |
Drive Gear Box | Heavy Duty Worm Gear | Heavy Duty Worm Gear | Heavy Duty Worm Gear | Heavy Duty Worm Gear |
Rotary Valve | 150 mm | 150 mm | 150 mm | 150 mm |
Hopper Capacity | 1.0 Ton | 1.0 Ton | 1.0 Ton | 1.0 Ton |
Air Compressor | 5.5 k watt | 5.5 k watt | 5.5 k watt | 5.5 k watt |
Recommended Gen Set | 100 KVA | 125 KVA | 182 KVA | 250 KVA |
Open Land Requirement | 35 Miters * 35 Miters | 40 Miters * 40 Miters | 45 Miters * 45 Miters | 50 Miters * 50 Miters |
Pollution Control Unit (Optional) | Type | Dust |
MODEL | MDM – 45 | MDM – 50 | MDM – 60 | MDM – 100 |
---|---|---|---|---|
CAPACITY | 40 – 60 TPH | 60 – 90 TPH | 90 – 120 TPH | 120 – 150 TPH |
Mobile Cold Aggregate Bin Feeder Unit | ||||
No. of Bins | 4 | 4 | 4 | 4 |
Total Storage Capacity (Heaped Form) | 100 Tones | 120 Tones | 150 Tones | 200 Tones |
Auxiliary Conveyor Belt Size | 450 mm width * 3 ply | 450 mm width * 3 ply | 450 mm width * 3 ply | 450 mm width * 3 ply |
Auxiliary Drive Motor | 1.5 k watt | 1.5 k watt | 2.2 k watt | 2.2 k watt |
Gathering Conveyor Drive Motor | 3.7 k watt | 3.7 k watt | 5.5 k watt | 5.5 k watt |
Gathering Conveyor Belt Size | 600 mm width * 3 ply | 600 mm width * 3 ply | 600 mm width * 3 ply | 600 mm width * 3 ply |
Bin Vibrator | 0.75 k watt | 0.75 k watt | 0.75 k watt | 0.75 k watt |
Vibratory Screen | ||||
Drive Motor | 0.75 k watt | 0.75 k watt | 0.75 k watt | 0.75 k watt |
Wire Mesh | 900 mm * 1300 mm | 900 mm * 1300 mm | 900 mm * 1300 mm | 900 mm * 1300 mm |
Screening Area | 45 mm * 45 mm | 45 mm * 45 mm | 45 mm * 45 mm | 45 mm * 45 mm |
Slinger Conveyor | ||||
Conveyor Drive Motor | 3.7 k watt | 3.7 k watt | 5.5 k watt | 5.5 k watt |
Conveyor Belt Size | 500 mm width * 3 ply | 500 mm width * 3 ply | 600 mm width * 3 ply | 600 mm width * 3 ply |
Mobile Thermo Drum Unit | ||||
Dryer – Diameter | 1200 mm | 1500 mm | 1800 mm | 1800 mm |
Dryer – Length | 6250 mm | 6750 mm | 7000 mm | 8000 mm |
Glass wool Insulation | 50 mm | 50 mm | 50 mm | 50 mm |
Drive Type | Cradle Type Chain Drive | Cradle Type Chain Drive | Cradle Type Chain Drive | 4 WD Friction Drive |
Drive Motor | 15 k watt | 18.5 k watt | 30 k watt | 45 k watt |
Exhauster | 15 k watt | 18.5 k watt | 30 k watt | 45 k watt |
Multi Clone Primary Dust Collector | ||||
No. of Cons | 10 | 15 | 21 | 21 |
Dust Screw Drive Motors | 0.75 k watt | 0.75 k watt | 1.5 k watt | 1.5 k watt |
Dryer Burner | ||||
Burner Capacity | 350 LPH | 550 LPH | 750 LPH | 1100 LPH |
High Pressure Burner Type /strong> | Fully Automatic Dual Stage | Fully Automatic Dual Stage | Fully Automatic Dual Stage | Fully Automatic Dual Stage |
Fuel Type | Diesel | Diesel | Diesel | Diesel |
Blower Motor | 3.7 k watt | 5.5 k watt | 11 k watt | 15 k watt |
Burner Pumping Station Motor | 1.1 k watt | 2.2 k watt | 5.5 k watt | 5.5 k watt |
Mobile Bitumen Tank ( U – Shape & Completely Insulated ) | ||||
Tank Capacity | 15 Tons | 20 Tons | 20 Tons – 2 Nos. | 25 Tons – 2 Nos. |
Bitumen Drive Motor | 3.7 k watt | 3.7 k watt | 5.5 k watt | 5.5 k watt |
Heating System | Direct Heating | Direct Heating | Direct Heating | Direct Heating |
Fuel Storage Tank | ||||
Tank Capacity | 3000 Liters | 3000 Liters | 5000 Liters | 5000 Liters |
Load Out Conveyor | ||||
Conveyor Drive Motor | 3.7 k watt | 3.7 k watt | 5.5 k watt | 5.5 k watt |
Heat Resistant Conveyor Belt | HR 600 mm width * 3 ply | HR 600 mm width * 3 ply | HR 600 mm width * 3 ply | HR 600 mm width * 3 ply |
Hopper Capacity | 1.0 Ton | 1.0 Ton | 1.5 Ton | 2.0 Ton |
Hydraulic Power Pack Motor | 2.2 k watt | 2.2 k watt | 3.7 k watt | 3.7 k watt |
Mineral Filler Unit | ||||
Drive Motor | 0.75 k watt | 0.75 k watt | 0.75 k watt | 0.75 k watt |
Drive Gear Box | Heavy Duty Worm Gear | Heavy Duty Worm Gear | Heavy Duty Worm Gear | Heavy Duty Worm Gear |
Rotary Valve | 150 mm | 150 mm | 150 mm | 150 mm |
Hopper Capacity | 1.0 Ton | 1.0 Ton | 1.0 Ton | 1.0 Ton |
Air Compressor | 5.5 k watt | 5.5 k watt | 5.5 k watt | 5.5 k watt |
Recommended Gen Set | 100 KVA | 125 KVA | 182 KVA | 250 KVA |
Open Land Requirement | 35 Miters * 35 Miters | 40 Miters * 40 Miters | 45 Miters * 45 Miters | 50 Miters * 50 Miters |
Pollution Control Unit (Optional) | Type | Dust | ||
Wet Dust Type Collector | Extreme Turbulence Venture | Less than 150 mg/m3 | ||
Bag House Type Filter | Reverse Air Flow Type | Less than 50mg/m3 |